Home Distillation of Alcohol (Homemade Alcohol to Drink)

Safety

Summary
Will home-distilled alcohol make me go blind ? Not if you're carefull. This pervasive question is due to moonshine lore, which abounds with myths of blindness, but few actual documented cases. The concern is due to the presence of methanol (wood alcohol), an optic nerve poison, which can be present in small amounts when fermenting grains or fruits high in pectin. This methanol comes off first from the still, so it is easily segregated and discarded. A simple rule of thumb for this is to throw away the first 50 mL (reflux still) you collect (per 20 L mash used), or 100-200 mL from a pot still.

There is no safe way of denaturing methylated spirits.

The other impurities, which form the tails (known as cogeners or fusel oils) are quite a complex collection, but mostly just smell/taste bad rather than are actually unsafe towards you.


Basic Safety Guidelines when Distilling

Ethanol Toxicity

The greatest risk to anyone who drinks alcohol is the stock-standard pissed-as-a-newt high school student style of alcohol poisoning. It tends to come from our culture of binge drinking, rather than the more moderate consumption sometimes observed in Europe. Jack has the details ...

         BAC %

Weight kg lb
Gender Male Female
Total Consumed mL oz
Beverage % alcohol
Time spent Drinking hr

The calculator is intended to give you a rough idea of what blood alcohol content might be after consuming specific quantities of alcohol within a given period of time. It is NOT intended to convey the belief that any quantity of alcohol is a safe quantity if one intends to operate a vehicle or equipment.
Legal limits usually 0.05 - 0.08 depending on local laws.
Calc from http://www.cnn.com/interactive/us/0010/blood.alcohol.calc/

Fire

The next greatest risk to distillers is that of fire. You're producing a liquid which is on a par with gasoline with flammability, yet doing so around heating elements (or even gas flames).

Make sure that there is no way you can build up pressure inside your still - say by blocking the outlet piping (accidently crimping it ?). Make sure your equipment is in good condition when you use it, that its clean (don't want the packing material clogging up & blocking), and that there are no leaks. Don't bury the outlet tube under the surface of the liquid level in the collection jar, rather have it dripping into it openly. If using gas, keep the collection jar quite away from it. Don't set up your collection jars so that they are easily knocked over, and cap them when not in use. Keep your area well ventilated, and never leave the still unattended.

At all times keep a fire extinguisher close.

Will I go Blind ?

A big fear for many new distillers is that they are risking poisoning themselves with methanol - a toxin that can cause blindness. There is little basis for this fear however; if formed, it is only in small amounts, and can be easily discarded with the "heads" collected first (see here) during distillation.

A simple (but effective) rule of thumb for this is to throw away the first 50 mL you collect (per 20 L mash used) for a reflux still. If using a potstill, make it more like 100-200 mL. Do this, and you have removed all the hazardous foreshots, including the methanol. To get a really clean distinction between the foreshots and the rest of the alcohol, increase the reflux ratio to the point where you're taking off this first 50 mL at a very slow rate (eg 1 drop per second). This will give a very stable equilibrium within the column to allow all the methanol to collect at the top of the column and be in this first portion.

If you are doing a double or triple distillation with a pot still, don't worry about removing the heads & tails on the first pass. Wait for the second run, when they are more distinct & easier to seperate. Once you have removed them, they are gone, so much less will need to be discarded from the subsequent runs, other than that dictated by taste, and any improved seperation that may result from running a more pure distillate through the still.

How dangerous are the various fusel oils ? I've got some of them listed below.
The ones with toxicity data listed are ... Compare this to the amounts present in distilled spirits. The data in Wheeler & Willmotts "Spirits unlimited - a complete guide to home distilling" gives : If you're talking about untreated spirits as being dangerous, then to reach the LD50's that are published, you'd need to consume 149 L to be affected by the methanol, or for a 90kg bloke, about 58 L for the pentanol, from the "good" homemade stuff. That would be one hell of a session ! Even on their "poor quality" brew you'd need 11 L for the fusels. Stock standard pissed-as-a-newt high-school-student alcohol poisoning is the greater problem.

Now their "home distilled spirit" was at a time when their best design was only putting out roughly 75% pure ethanol. What's the story from like a Nixon-Stone or Euro doing 95%+ purity ?

Compare that to the levels of methanol etc that you get via other sources ...

Methanol & Other Impurities


Methanol is formed when fermenting beverages high in pectins - eg grapes and berries. Starting with a grain or sugar based wort, in a clean fermentor with a yeast culture from a well aereated source will result in small/none formed.
Carl from Hambletonbard (makers of Alcotec yeasts) details .. Mike explains about the pectin ..
You are already being exposed to methanol from other sources. Some fruit juices are naturally high in methanol - for example apple juice can have 0.2-0.3% methanol, or if derived from pulp by enzymatic degradation, the levels can be 2 to 3 times higher.

Johan found ..
Jack comments ... Stephen Alexander reports that commercial spirits contain small levels of methanol. 'Food Chemistry' by Belitz&Grosch list an assay of about 50 different components of about 10 different distilled beverages. The US and Scotch whiskies had methanol levels around 0.2 to 0.3 %. Kevin Brown has scanned in some MeOH chromatograms from a column application guide published by Supelco of Bellefonte, PA. (a vendor for chromatography supplies). Check out http://amlc.uvi.edu/distill/meoh.html for details.

See also "Increasing Direct Marketing for Fruit Farmers by Connecting Producer to Producer through Research and Development of a Value-Added Product" at http://www.ams.usda.gov/tmd/FSMIP/FY2001/MO0341.pdf for quite a detailed report into the compostion & quantities of impurities present etc in fruit brandies, and the factors affecting their production.

The Food and Drug Administration (FDA) advised ATF that 0.1 percent of methanol by volume in wine was a safe level. Any wine containing methanol in excess of this amount is deemed adulterated pursuant to the Federal Food, Drug and Cosmetic Act, 21 U.S.C. 34l(a)(2)(C) and 348.

From http://www.polishvodkas.com/fr_vodka-tech.htm - it reckons that a molasses wash won't have any methanol present !
"DBall" asks .. If Methanol is poison and is removed at the beginning of distillation... Question: When/how is methanol removed from wine or beer?

Brad answers ... Gregory writes:

Methanol Toxicity

Ups advises about methanol toxicity :

Lead Poisoning

One real problem can be if you use lead based solder in building your still. A very bad practice that use to be prevalent was the use of old car radiators as the vapour condenser. THIS SHOULD NOT BE DONE. Car radiators are lead-soldered, and the lead will leach out and poison you. Any still construction should be welding, brazing, or silver soldering.

From "Moonshine & lead poisoning" : http://www.cdc.gov/mmwr/preview/mmwrhtml/00016616.htm May 01, 1992 / 41(17);294-295

Denatured Methanol

Why can't we get commercial methylated spirits and just distill it to make it safe to drink ?

Methylated spirits (a.k.a. denatured spirits) is ethanol or methanol with various chemicals added to make it undrinkable (well unless you're desperate). Some commercial distilleries sell their foreshots as metho after denaturing them with the pyridine and wood naptha group[s]; two of the most obnoxious, toxic/poisonous compounds in that family. The whole point of denaturing it is to add chemicals that can't be easily removed, then it can be sold without excise tax.

The additives chosen have vaporisation properties almost identical to ethanol so can't be separated by distillation and/or chemical methods. The Australian/New Zealand Food Authority Act has chosen pyridine & wood naptha because they BOND in an ethanol/water solution most delightfully to the point that to separate this evil concoction you would need rising/falling film distillation equipment which worked under vacuum as well and then the result after one pass may only be marginal. This cost for this sort of equipment starts around 6 figures

Fusel Oil Composition

Thanks to Brad, heres a bit more detail on what has been found in the fusels, and can be present in your distilled product:

Quotes from the MERCK INDEX 10th Ed. 1983 (entry number given):

4195. Fusel Oil.

A by-product of carbohydrate fermentation to produce ethyl alc. The material varies widely in composition, depending on the fermentation raw material used, but contains chiefly isopentyl alcohol and 2-methyl-1-butanol as well as isobutyl alcohol(20%), n-propyl alcohol(3-5%), and small amounts of other alcohols, esters and aldehydes. Described as an oily liq with a disagreeable odor; 60% boils at 122-138°. Amyl alcohol (commercial) obtained by chemical treatment and refining of fusel oil contains about 85% isopentyl alcohol and 15% 2-methyl-1-butanol. Ref: Industrial Chemicals, W.L. Faith et al.

5816. Methanol.

Methyl alcohol; carbinol; wood spirit; wood alcohol. Flammable, poisonous, mobile liq. Slight alcoholic odor when pure; crude material may have a repulsive, pungent odor. Burns with a non-luminous, bluish flame. bp 64.7°. mp -97.8°. Caution: Poisoning may occur from ingestion, inhalation or percutaneous absorption. Acute Effects: Headache, fatigue, nausea, visual impairment or complete blindness (may be permanent), acidosis, convulsions, mydriasis, circulatory collapse, respiratory failure, death. Death from ingestion of less than 30ml has been reported. Usual fatal dose 100-250ml. Chronic: Visual impairment, cf.Patty's Industrial Hygiene and Toxicology vol. 2C, G.D.Clayton et al. pp 4528-4541.
The alcohols of interest in the same MERCK: (just the boiling points at atmospheric pressure, some basic characteristics and all the alternative names for each alcohol)

212. Alcohol, Anhydrous. Ethanol

; ethyl alcohol. Clear, colorless, very mobile, flammable liquid; pleasant odor; burning taste. Absorbs water rapidly from air. bp 78.5°. mp -114.1°. Solidif below -130°.

4978. Isobutyl Alcohol.

2-methyl-1-propanol; isopropylcarbinol; 1-hydroxymethylpropane; fermentation butyl alcohol. Colorless, refractive liq; flammable; odor like that of amyl alcohol, but weaker. bp 108°. mp -108°.

5042. Isopentyl Alcohol.

3-methyl-1-butanol; isoamyl alcohol; isobutyl carbinol; primary isoamyl alcohol; fermentation amyl alcohol. Liquid; characteristic, disagreeable odor; pungent, repulsive taste. Vapors are poisonous! bp 132.0°. mp -117.2°. Caution: May be moderately irritating to mucous membranes. High concns may cause CNS depression, narcosis; lower concns, headache, dizziness.

5906. 2-Methyl-1-butanol.

Active amyl alcohol; dl-sec-butyl carbinol. One of the major components of fusel oil. Liquid, bp 128°.

5907.3-Methyl-2-butanol.

dl-sec-Isoamyl alcohol; sec-isopentyl alcohol; isopropyl ethyl carbinol. Liquid, bp 113-114°. Fusel oil component.

211.Alcohol, 95%.

Binary azeotrope having a distillate composition of 95.57% ethyl alcohol (by wt) and bp 78.15°C. Also specified as containing 94.9% by vol or 92.3% by wt of ethyl alcohol at 15.56°C. See U.S.P. XVIII, 20, 1067(1970). d 0.816 at 15.56°C (60°F).

6985. 1-Pentanol.

Pentyl alcohol; n-amyl alcohol; n-butyl carbinol. Liquid, mild characteristic odor. bp 137.5°C. mp -79°C. Slightly soluble in water (2.7g/100ml at 22°C); misc with alcohol, ether. LD50 orally in rats: 3030mg/Kg, P.M.Jenner et al., Food Cosmet. Toxicol. 2, 327 (1964). Toxicity: Irritating to eyes, respiratory passages. Narcotic: E.Browning, Toxicity and Metabolism of Industrial Solvents (Elsevier, New York, 1965)pp 356-367.

6986. 2-Pentanol.

dl-sec-Amyl alcohol; methyl propyl carbinol. Liquid, characteristic odor. bp 119.3°C. Slightly soluble in water (16.6g/100ml at 20°C). Miscible with alcohol, ether. Caution: see 1-Pentanol.

6987. 3-Pentanol.

Diethyl carbinol. Liquid, characteristic odor. bp 115.6°C. Slightly soluble in water (5.5g/100g at 30°C); sol in alcohol, ether. LD50 orally in rats: 1870mg/Kg, Smyth et al., Arch. Ind. Hyg. Occup. Med. 10, 61 (1954). Caution: see 1-Pentanol.

Brad also commented :

As you can probably see from these brief descriptions, methanol appears to be one of the most toxic of all. In fact the other alcohols by and large appear to have much the same effct as ethanol when consumed (with much greater activity/toxicity), except methanol which has some toxic metabolite (formaldehyde) which is somehow toxic to the optical nerves of the eye. Ethanol administration is actually used to slow down the metabolism of methanol when it's accidentally consumed!! Note the Merck note about Chronic effect (long-term use) of methanol being visual impairment; does this occur to heavy drinkers?!?
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